Shearing systems

Linear shears

The kinematically decoupled shear blades can be moved by two direct drive linear motors and, if necessary, independently of each other.  A particular advantage is the high dynamics of the traversing axes (Y1, Y2).  This design principle leads to more precise cuts, a more compact design of the system and shorter set-up times with minimal maintenance.

 

  • Technical data:
  • - Basic dimensions (L x W x H): 1,124 x 400 x 460 mm
  • - Blade stroke: max. 200 mm
  • - Weight: 150 kg
  • - Continuous force: 550 N
  • - Peak force: 900 N
  • - Accuracy class: (+/-) 0.005 mm
  • - Max. acceleration: 17 m/s2
  • - Max. speed: 1.2 m/s
  • - Max. production speed: 60 1/min

Retro-fit shears

Products of impeccable quality require exact and reproducible movement of the shear blades in production process.  Accordingly, we modified an existing pneumatic shear system into Retro-Fit shears that make use of servo technology.  The system can be adapted without modification to the existing platform.

 

  • Technical data:
  • - Basic dimensions (L x W x H): 1,000 x 560 x 530 mm
  • - Weight: approx. 100 kg
  • - Max. production speed: 50 1/min
  • - Max. motor torque: 4.7 Nm

Advantages of the linear shear

Advantages of the retro-fit shears

  • No gears or other wear-prone, mechanical elements for the hub axis are required
  • Compact size
  • No reactive forces in the entire drive train
  • The nut of the ball screw is directly connected to the rotor of the motor and thus completely free of play
  • The encoder system is also directly connected to the rotor and the nut of the ball screw
  • The water-cooled spindle of the ball screw is led through the motor, thereby supplying internal motor cooling plus water cooling of the outer curved surface
  • All mechanical parts are water-cooled
  • Automatic central lubrication system
  • Rotary axis with various operating modes such as synchronous and asynchronous operation or constant rotation
  • Plunger can be moved out completely from the gutter area when changing with the aid of the feeder mechanism

Additional production equipment from iprotec

Let us know if you have any questions